At the Shenzhen International Masks, Protective Equipment and Materials Exhibition from November 24th to 27th, the writer saw Arise web guide machine, and there is no need to go to a specific booth or manufacturer, because looking around, Most of the web guide systems on the mask machine are of Arise brand! It's really eye-catching! This also proves that Arise has a very high market share!
It is exactly because of this serious and responsible attitude and excellent product performance that Arise has successfully won recognition from a large number of customers. Well-known companies such as BYD, Gree, Konka, Huazhong CNC, and Dongfeng are all Arise’s partners. The market share is keeping rising!
Today, the epidemic is not over, masks have become a necessity in our lives. Despite the joint efforts of many companies, the supply of masks is gradually increasing. But looking at the world, at the critical moment of epidemic prevention and control, the world's demand for masks is still far greater than the output.
Under this situation, Arise has made great achievements in overseas markets. In order to support the prevention and control of the global epidemic, Arise has provided a large degree of support to overseas customers in the links of goods export and material supply. It is reported that since the beginning of this year, there have been more than 7,000 web guide machines exported to Korea alone! And in many places in the world, including Japan, India, Britain, Germany, France, the United States, Brazil, etc., Enris has its presence. It supports the production of mask materials in its own way! Arise's R&D personnel are also constantly specializing in new scientific and technological forces, in order to further improve the performance of the web guide machine and to increase the production speed and quality of masks to a greater extent!
Contact Arise web guiding
Mobile phone: +86 13206199612
Telephone: +86 023-62319036
Email: cqlijian@126.com
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To ensure that the web tension of the whole corrugated paper production line can meet the requirements of the maximum speed, realize the fast alignment and fitting of the base paper, and minimize the trimming, the carton factory is paying more and more attention to the purchase of the web guide and tension control system. If the corrugated paper production line can be well controlled by the web guide system, it can greatly reduce material waste and save production costs.
Why Use Web Guide And Tension Control System When Building Corrugated Paper Production Line
In recent years, the corrugated box packaging industry has changed significantly. The equipment speed of the production line is becoming faster and faster. In the past, the speed of 100m/min and 150m/min has been called high speed. But now, the speed of 200m/min and 300m/min have been realized.
How to save energy more intelligently and produce high-quality products at the same time is the biggest challenge faced by carton factories, especially those with corrugated paper production line. Many practical application examples in the paperboard factory have confirmed that the web guide control system can play a significant role in reducing the waste paper volume, improving the production speed, and improving the quality of the finished paperboard products in the paperboard factory. It means uniform tension, accurate fit, small trimming and higher speed.
The paperboard factory is equipped with a web guiding control system when the new production line is installed to ensure the improvement of the machine efficiency. The application of the corrugated paperboard web guide and tension control system has brought benefits to many paperboard factories. More and more factories regard the web guide and tension control equipment as the necessary equipment for production line construction.
Configuring The Whole Line Web Guide And Tension Control System To Bring Huge Cost Savings.
Many factories pay more attention to the production loss of defective products but pay less attention to the trimming loss. They think it is inevitable that it is not produced by workers. However, the trimming loss can be greatly reduced through the configuration of the whole line web guide and tension control system.
The web guide and tension control system is to control the real-time monitoring and automatic alignment or centering operation of the single-sided machine, double-sided machine and slitter, so as to reduce the loss caused by the amount of uneven edges and trimming.
Web Guide Control of Single-sided Machine
Monitor the position of the core paper entering the single-sided machine in real-time, controlling the position of the base paper balancer or move the base paper holder in real time. Adjust the consistency between the inner paper and the core paper, and reduce the uneven edge loss.
Web Guide Control of Double-sided Machine
Real-time monitoring of the position of the paper into the double-sided machine, real-time adjust the web guide controller to keep the movement of the pit paperboard consistent with the paper.
Web Guide Control of Slitter
Monitor the position of the paperboard entering the slitter in real time, controlling the mobile slitter to keep consistent with the paperboard in real time.
After configuring the whole line web guide and web tension control system, the loss of edge-leveling is only 1/3 of the manual operation control
Manually control the adjusted edge trimming amount, that is, the length required for paperboard edge trimming is 10-15m. The edge-leveling quantity of the whole line web guide control, that is, the length required for paperboard edge-leveling, is 3-5m.
Professional Web Guide And Tension Control System Manufacturer – Arise
Arise is one of the leading manufacturers of web guide and tension control system. It can provide comprehensive solutions to the web guide problems from the processing of textile, paper, corrugated cardboard, plastic film, rubber, tire, metal film and non-woven fabric and other materials. Arise has accumulated rich experience and knowledge in the production process of corrugated cardboard, from standard basic equipment of web guide and tension control to the new generation of automatic detection and intelligent production line quality control management system, which has brought great help to the corrugated paperboard factories and help them save huge production costs.
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In high-speed web processing applications like printing, coating, laminating, and converting, maintaining precise tension control is paramount. Tension, in this context, refers to the force applied to a continuous web of material as it undergoes various manufacturing phases. This article delves into the importance of tension control, the challenges it presents, and the methods and technologies utilized to achieve it in high-speed web processing applications.
Why Tension Control Matters in High-Speed Web Processing
Tension control in high-speed online processing is not just a technical detail; it's a critical factor impacting product quality, resource efficiency, energy conservation, and overall operational effectiveness.
Ensuring Product Quality
Tension control plays a pivotal role in maintaining product quality. Consistent tension levels ensure uniform treatment of the web material, preventing defects like misaligned prints, distortion, smearing, or uneven coating distribution.
Reducing Waste
Precise tension control directly affects material utilization and waste reduction. High-speed processing often involves expensive materials, making it vital to prevent material breakdown due to over-tensioning or issues like wrinkling, misalignment, or tearing due to under-tensioning.
Enhancing Energy Efficiency
Proper tension control optimizes energy usage in high-speed web processing equipment. Over-tensioning can strain motors and drives, leading to increased energy consumption and maintenance costs. Maintaining constant tension contributes to cost savings and sustainability.
Boosting Process Efficiency
High-speed web processing requires synchronization among various components. Tension control acts as the linchpin, ensuring these components work efficiently together, reducing downtime, and enhancing overall process efficiency.
Reducing Defective Products
Tension control not only enhances product quality but also helps avoid the production of defective items, preventing financial losses and safeguarding a company's reputation.
Challenges of Tension Control in High-Speed Web Processing
Tension control in high-speed web processing faces numerous challenges due to the dynamic nature of these operations. Overcoming these obstacles is essential to maintaining product quality, reducing waste, and ensuring effective operation.
Variable Material Properties
Web materials exhibit variations in thickness, elasticity, and surface qualities, impacting tension control and requiring constant adjustments.
Speed Variations
High-speed processing involves rapid changes in web speed, which can introduce sudden tension fluctuations that must be managed for consistent product quality.
Web Accumulation and Splicing
Operations like web accumulation and splicing require precise tension control to prevent material and equipment damage during transitions.
Web Width Changes
Altering the width of the web can lead to tension fluctuations, necessitating real-time tension adjustments.
Web Flutter and Vibration
Dynamic forces like web flutter and vibration can be challenging to combat, requiring advanced control systems and responsive equipment.
Friction and Slip
Inconsistent friction and slip between the web and equipment components can affect tension control.
Complex Web Paths
Maintaining continuous tension in complex web paths with multiple rollers, guides, and direction changes can be difficult.
Load Variations
Variations in the amount of web material on a roll can impact tension and require adjustments.
Material Stretch and Shrinkage
Certain materials may stretch or shrink under tension, necessitating correction for precise control.
Temperature and Humidity Changes
Temperature and humidity variations can impact web material properties and cause tension differences.
Safety Considerations
Implementing safety mechanisms is essential to prevent over-tensioning, and safeguarding equipment and personnel.
Key Methods for Tension Control
Various methods and technologies are employed to achieve precise tension control in high-speed web processing applications:
Dancer Systems
Load Cells
Pneumatic Brakes and Clutches
Closed-Loop Tension Control
Web Guiding Systems
Tension Control Software
Safety Mechanisms
The choice of tension control method depends on the specific requirements and challenges of the web processing application. In many cases, a combination of these strategies may be employed to achieve the necessary level of precision and responsiveness.
Conclusion
Tension control is indispensable in high-speed web processing applications, ensuring product quality, waste reduction, and process efficiency. Manufacturers can achieve precise and reliable tension control by integrating appropriate mechanical components, sensors, and control systems. As technology advances, the future of web tension control may bring even more sophisticated systems and automation, enhancing the potential of high-speed web processing across various industries, from printing to packaging and beyond.
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An automatic tension controller is a high-precision, fully digital, intelligent tension controller, with more advantages and practicality in application and function. It is anti-interference, much more convenient, and stable. It has extremely high tension control accuracy, which is suitable for use in occasions that have high requirements for the accuracy of tension control.
Characteristics of automatic tension controller
1. High accuracy
The signal can be transmitted via the tension sensor, and then the output signal is processed by the intelligent PID. The actuator can be adjusted to control the changes in the diameter of the tensile scale and the appropriate coil. The output accuracy is as high as 0.1% so that the tension control is more accurate and stable.
2.Single/dual input
Receiving single or dual sensor inputting signal with automatic zeroing and calibration.
3.User-friendly interface
Adopts a full touch screen with simple operation and manual and automatic switching.
4.Strong anti-interference
Metal shell with strong anti-interference capacity without sparks.
5.Parameter password protection
Secret code setting will avoid that errors change the setting parameters.
6.Wide applications
Widely used in many industries such as paper-making, printing, packaging, textile, non-woven fabric, etc. The precision of tension control directly affects the processing quality of the product.
Automatic tension controller manufacturer - Arise
Arise, which is a leading web guide manufacturer, the products including web guiding system, web guide controller, web guide senor and more other products of web guiding & tension control, in China, with more than 10 years of experience, can provide full automatic tension controller with 32-bit or 16-bit high-precise AD sampling - T500/T1000.
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Maintaining precise control over web materials is essential in the packaging industry to ensure high-quality output. To achieve this level of precision and efficiency, an increasing number of packaging companies are adopting web guiding systems. These innovative technologies automate web material control and guidance, resulting in faster production, reduced waste, and enhanced product quality. In this article, we will explore the 6 key advantages of implementing web guiding systems in the packaging industry and how they are revolutionizing the manufacturing process.
Enhanced Material Control and Accuracy
Web guide systems offer unparalleled control and accuracy when dealing with different types of web materials. By utilizing sensors, cameras, and actuators, these systems detect and correct misalignments, wrinkles, and irregularities in the web material, ensuring precise positioning throughout the manufacturing process. This level of control reduces material waste, eliminates product faults, and improves overall packaging quality.
Increased Production Efficiency
By minimizing manual intervention and human errors, web guiding system enhance manufacturing efficiency. These system can automatically adjust the alignment, tension, and speed of the web material, ensuring a continuous and smooth flow across the entire production line. Eliminating the need for manual adjustments allows packaging companies to significantly reduce setup time, increase production speeds, and achieve higher throughput rates.
Waste Reduction and Cost Savings
Web edge guide systems help reduce waste and save costs by minimizing material waste and rework. By precisely guiding the web material, these technologies prevent misalignment-related errors, such as slanted labels or uneven folds. This reduction in defects leads to fewer rejected products and less material waste, ultimately saving valuable resources for packaging companies. Additionally, the precise control provided by web guiding systems reduces the need for excess setup material and minimizes the risk of production line stoppages, resulting in cost savings.
Improving Product Quality and Customer Satisfaction
Implementing web guiding systems significantly improves product quality, which in turn increases customer satisfaction. By maintaining accurate web material positioning and tension, these systems eliminate variations that may result in defects or inconsistencies in the packaged products. Consistently high-quality packaging instills customer confidence and enhances brand reputation. Moreover, precise web material control enables packaging companies to incorporate complex features like holographic labels or intricate designs, elevating the visual appeal and perceived value of their products.
Operator Safety and Ease of Use
Web guiding systems prioritize operator safety by reducing the need for manual intervention in the production line. Automating the web material control process minimizes potential hazards associated with manual changes, such as entanglement or injuries caused by moving parts. Furthermore, these systems feature user-friendly interfaces and straightforward controls, making them easily accessible and manageable for operators with varying skill levels. This ease of use fosters a safer and more efficient workplace.
Adaptability and Versatility
Web guiding system offer customization and versatility in the packaging industry. They can seamlessly integrate into various packaging processes and support a wide range of web materials, including films, labels, and flexible packaging materials. The ability to handle different materials and adapt to diverse packaging requirements ensures that packaging companies can benefit from web guiding systems regardless of their specific needs, providing them with a competitive edge in the market.
In summary, implementing web guiding systems revolutionizes the packaging industry by enabling precise and efficient operations while minimizing waste and increasing revenue. As the packaging industry continues to evolve, web guiding control systems will become increasingly crucial in meeting the demands of a fast-paced market and delivering superior quality packaging to clients. By embracing these innovative technologies, packaging firms can unlock efficiency, precision, and customer satisfaction, positioning themselves as industry leaders in the dynamic world of packaging.
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Arise web guiding provides a high precision edge or marking line control with advanced technology and professional certificates, the most competitive price guaranteed.
How to install the web guide system
Mounting
1. Make sure to install the guide correctly according to the direction of the roll paper and the marks on the roller platform. The sensor must always be downstream on one side of the material flow.
2. Fix the guide on the machine by using the supplied bolts.
3. Tighten each bolt with a wrench by hand until each bolt is firmly locked. Do not tighten the bolts.
Installing the sensor
1.The sensor assembly consists of a sensor head, a sensor connection cable and two sensor carriages with M3 thumbscrews. All these elements are shipped from the factory.
2.Assemble into a ready-to-install unit.
3.Each sensor carriage will have a locking thumbscrew. Loosen the two thumbscrews to allow the carriage to slide into the sensor guide, which is installed under the roller assembly on the downstream side of the roll paper guide.
4.There is a filter cover (infrared or visible filter cover) on the surface of the sensor. When the sensor assembly slides into the guide rail, make sure that the filter cover faces the roll paper material.
5.After installing the sensor to the sensor rail, install the plastic end cap on the end of the rail. Clip-on plastic end caps are usually equipped with roll paper guides.
6. After installing the sensor, connect the sensor connector at the end of the sensor cable to the sensor port on the connector interface on the other side of the housing assembly.
Pre-wired
In the pre-wiring option, the equipment may be supplied with a 2.5-meter power cord (via compression nut) for customers to connect to a properly grounded 24 VDC power source.
Grounding
For safety and normal operation, a web guiding system is equipment used by the web and the installed guide plate must be properly grounded. The ground screw on the back connector is to connect the ground wire interface.
For more detailed information, please visit the aritcle page on how to install an all-in-one web guide system.
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An automatic tension controller is a high-precision, fully digital, intelligent tension controller, with more advantages and practicality in application and function. It is anti-interference, much more convenient, and stable. It has extremely high tension control accuracy, which is suitable for use in occasions that have high requirements for the accuracy of tension control.
Characteristics of automatic tension controller
1. High accuracy
The signal can be transmitted via the tension sensor, and then the output signal is processed by the intelligent PID. The actuator can be adjusted to control the changes in the diameter of the tensile scale and the appropriate coil. The output accuracy is as high as 0.1% so that the tension control is more accurate and stable.
2.Single/dual input
Receiving single or dual sensor inputting signal with automatic zeroing and calibration.
3.User-friendly interface
Adopts a full touch screen with simple operation and manual and automatic switching.
4.Strong anti-interference
Metal shell with strong anti-interference capacity without sparks.
5.Parameter password protection
Secret code setting will avoid that errors change the setting parameters.
6.Wide applications
Widely used in many industries such as paper-making, printing, packaging, textile, non-woven fabric, etc. The precision of tension control directly affects the processing quality of the product.
Automatic tension controller manufacturer - Arise
Arise, which is a leading web guide manufacturer, the products including web guiding system, web guide controller, web guide senor and more other products of web guiding & tension control, in China, with more than 10 years of experience, can provide full automatic tension controller with 32-bit or 16-bit high-precise AD sampling - T500/T1000.
Be the first person to like this.